New type galvanized sheets double layer roll forming machine
Machine production process
Packaging & Delivery
New type galvanized sheets double layer roll forming machine parameters
|Decoiler/uncoiler||Manual decoiler or according to customer requirements|
|Cutting blade||Manual cutter|
|Mainframe||400mm H beams, 45# steel|
|Middle plate||20mm or according to machine demands,45# steel|
|Machine cover||Welded by 8mm diameter wire mesh and 35mm diameter angle steel|
|Wheel||45# steel, surface heat treatment chrome plating, hardness HRC 58-60℃|
|Shaft||Diameter: 80mm (depends on different design)|
|Solid shaft, high quality 45# forged steel, with anti-return pad|
|Number of rolls||Common 9 rolls - 25rolls (according to different design)|
|Chain||1.2 inch according to machine demands|
|Voltage||220V/50HZ/single phase power or as requirement|
|Main motor power||3KW/4kW/5.5KW/7.5KW or as actual demands|
|Hydraulic pump station||Gear pump|
|Pump station motor power||3KW/4KW/5.5KW/7.5KW or as actual demands|
|Reducer||6#/ 8# Gear Reducer|
|Hydraulic pressure||10-12MPa according to the oil pump and pump motor|
|Shearing knife||Cr12 / Cr12MOV, heat treatment, HRC 58-60℃|
|Cr-plating size: 0.05 mm|
|Cutting method||Electric cutting|
|Control System||PLC Control System, 360 degree rotation|
|PLC Display languages||Chinese, English, (Spanish or Russian)|
|Raw material||Galvanized steel coil/ Galvalume steel coil/ Color steel coil/ Aluminum steel coil/ Stainless steel coil|
|Feeding thickness||0.3-1.0mm(Galvanized steel coil/ Galvalume steel coil/ Color steel coil/ Stainless steel coil); 0.3-1.5mm (Aluminum steel coil)|
New type galvanized sheets double layer roll forming machine details
01. Mainframe: GB H steel, hard texture.
02. Operator station: 360-degree rotation display.
03. Cutter: The main material is Cr12, which has high hardness.
04. Retaining pad: Prevent the nut from loosening.
05. Easy hanging: Prevent the machine from scratching during the movement.
06. Wheel: generally 45# steel, good hardness.
07. Travel switch: Limit the position or travel of the machine.
08. Rear hand knife: cut in advance to prevent waste.
09. Resin wheel: used to record the length of discharge and record data is more accurate.
10. Electric control cabinet: The main brands are Panasonic / Siemens / Schneider / Delta PLC
Why choose us?
The customer service department of Haixing Group consists of knowledgeable machine experts and technicians who can answer and submit solutions to customer problems in the fastest time.
For us, sales are not selling products and then go away. Our aim is to serve our customers wholeheartedly. To this end, we offer our clients free advice.
In communication with customers, we not only have an in-depth understanding of the actual needs of our customers but also provide professional advice, including the choice of raw material types and raw material thickness.
We provide remote services to our customers, allowing them to purchase products without any worries.
Warmly welcome to visit our Chinese factory and choose the machine you need.
Our machine is warranted for 24 months.
During the warranty period, if the damaged part cannot be repaired, we can send the new part for replacement of the damaged part for free, but you will need to pay the courier fee yourself. If after the warranty period, we can negotiate to resolve the issue and provide technical support throughout the life of the device.
——After confirming the final profile with the customer, the team of 12 engineers worked out detail workable parts CAD drawings;
——After 5 recheck, the production manager arrangement the material for all machine parts;
——Our company owns 12sets rough lathe machine, 20sets precise lathe machine, and 30sets shearing machine, all machine parts start to manufacture.
——Our company Own 3sets hard test machine, and 4sets surface thickness Chromium test machine.
——Roller and shaft: Our Inspect team test 90% wheels and shafts, confirm all parts size precise and performance after processing.
——Our Inspect team test all roller surface, confirm all part surface paint above 5um.
——Mainframe and medium plate: Our Inspect team test the mainframe and plate cutting precise.
——5 worker assemble and welding one machine body frame by three days.
——Putty ensure weld parts surface smoothly, and environment-friendly paint ensure protect worker body and environment.
Machine Manual use test
——Confirm the output sheet tolerance within 2mm.
——According to the finally manufacture sheet, confirm the blade precise profile, Cr12MOV steel cutting knife finished by laser cutting.
——To protect the machine surface clear and without damage, we paint again and package by the film.
Our products are usually available in two packaging methods: plastic film packaging and plastic film + wooden box packaging.
1. The main machine is covered with plastic film.
2. PLC control box, spare parts, and other small parts are packed by wooden cartons.
Two days before delivery, we unpacked and repainted the machine and repackaged it.
1) Q: Do you have after-sales support?
A: Yes, we are happy to give advice and we also have skilled technicians available across the world. We need your machines running in order to keep your business running.
2) Q: How do your machines compare with other big companies in this market?
A: We are up to date with the latest technology and improve our machines accordingly.
3) Q: How does your factory do regarding quality control?
A: Quality is the priority. we always attach great importance to quality control from the very beginning to the end of the production. Every product will be fully assembled and carefully tested before it’s packed for shipment.
4) Q: Do you sell only standard machines?
A: No, most of our machines are built according to customers’ specifications, using top brand name components.
5) Q: Can you make the machine according to my design or prototype?
A: Yes. We have an experienced team for working out the most suitable design and production plan for the machine that you are going to book with us.